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Fixed some cracked and jacked headers today

orange395w

OG MEMBER
These headers are owned by a customer of mine and were in really bad shape. He asked me to fix a crack and weld some bolts in where the studs were ripped out. After inspecting them both closely I found that both had numerous cracks in them, bent flanges, broken studs and bird shit welds all over. This was just a repair, so I didn't spend as much time as I could have on them since it wouldn't be very cost effective.

Bird shit welds and cracks. The lower tube in the pic is cracked along that whole cold weld.

badheaderwelds_zps14c68257.jpg

Crack welded up and cleaned up.

cleanedupheaderwelds_zpsedb48300.jpg

Flanges were badly bent and had bird poo welds holding them on. I straightened the flanges and hit some of the welds with a grinder and rewelded some parts to insure that flange wouldn't come off when tightening the h-pipe up to them.

headerflangestraightening_zps4f99faee.jpg

I wish I would have taken some more pics of the before, but oh well. Here is what they look like now.

Headerscleanedup_zps3cdb7df5.jpg
 
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